David Andrews Princess Royal Replacement Injector pipe

till working on the body details, I next approached the Injector pipe that runs along under the footplate on the right hand firebox side.
This is the casting supplied.

David Andrews Princess Steam Pipe

For Christmas, I received a new four jaw chuck for the lathe and wanted to give it a try so I decided to make the jointing flanges first. I had a length of brass bar which was the right outer size without further machining so I centred it and drilled it 3mm. Just to be sure I also ran a 3mm end mill through it. Finally parting it off to length

DA Princess Royal Pipe Flange

I turned a 3mm spigot on the end of a piece of rod from the useful bits box and fitting the workpiece to it I mounted it in the dividing head and used the stub of a cheap carbide drill that I had reground after it broke off to spot drill each corner. These cheap Japanese carbide drills are very good but incredibly brittle even the act of bringing them down to the workpiece can break them off, if you are slightly heavy handed.

Carbide drill

Then I drilled them 0.7mm and fitted wire and tube hex nuts to complete the part.

DA Princess Royal Pipe Flange
DA Princess Royal Pipe Flange

Next I turned a small top hat flange for the other end and then bent the pipe to shape before finally adding retaining straps from scrap etch strips and more 0.7mm wire

DA Princess Replacement Ejector Pipe
David Andrews Princess Replacement Steam Pipe

Onto the next…